Application
Spark controls 100% of printed circuit boards (PCBs) to secure deliveries
100%
of the overall scrap rate maintained at the rate required by the client
50%
reduction of personnel costs
Client presentation
Large international group specializing in automation and electrical components, our client has a strong maturity on the subjects of Industry 4.0 and industrial vision.
Quality at the center of concerns.
The existing vision control station for these product references was not performing to the required standards and therefore required human oversight.
However, since it was failing, our client had to implement a quality wall to revalidate the quality of the automated through-hole welds.
The cost of the operation and the impact on productivity made it mandatory to implement an efficient automatic quality control tool. Finally, due to the volumes and references to be industrialized, the implementation of an AOI (Automated Optical Inspection) was ruled out.
The client's objectives
100% control of 6 through-hole solder points
Stability of sorting performance during quality inspection
Improvement of operating margins by reducing pass-throughs
Adoption of a flexible quality control system that adapts to the numerous product variations
The solution: Spark Multi View
To achieve these goals, Scortex has implemented its automated quality inspection solution with AI, Spark Multi View, equipped with 2 cameras, and has enabled:
A more precise detection of welding defects, wetting angle, hole filling, pin overrun…
The creation of control applications tailored to each reference
Compliance with demanding quality specifications of electrical safety systems
Access to real-time quality data via the Quality Center web portal
Support for deployment by our dedicated Customer Success team
The Results
The reduction of personnel costs by 50%: through the transition from an operator and a quality controller per team to a single driver
Better detection performance of critical defects and maintenance of the overall reject rate at usual levels.
Spark Multi View inspection system easily adaptable to changes in references to be inspected.
"The ease of creating control programs is really impressive"
Bruno, Automation Technician
The visuals used in this web page are created using AI to ensure the safety and confidentiality of our clients' manufacturing processes.
Frequent questions
What are the main advantages of our AI-powered automated inspection technology compared to traditional inspection methods in the electronics industry?
How does our solution integrate with the existing electronic card manufacturing processes of companies?
What are the criteria to consider to determine if your company could benefit from the implementation of our automated AI inspection technology?
What is the technical operation of our automated inspection system and how does it ensure the precise detection of anomalies in electronic components?
What support and maintenance services are available for customers using our automated inspection technology in their electronic manufacturing process?
