Application
Spark controls 100% of printed circuit boards (PCBs) to secure deliveries
100%
From the overall rejection rate maintained to the rate required by the client
50%
reduction of personnel costs
Client presentation
Large international group specialized in automation and electrical components, our client has a strong maturity in the areas of Industry 4.0 and industrial vision.
Quality at the center of concerns.
The existing vision control station on these product references did not work at the required performance and therefore required human control. However, since this was defective, our client had to set up a quality wall to revalidate the quality of the automatic spot welds. The cost of the operation and the impact on productivity made it necessary to implement a high-performance automatic quality control tool. Finally, due to the volumes and references to be industrialized, the implementation of an AOI was excluded.
The client's objectives
100% control of 6 through-hole solder points
Stability of sorting performance during quality inspection
Improvement of operating margins by reducing pass-throughs
Adoption of a flexible quality control system that adapts to the numerous product variations
The solution: Spark Multi View
To achieve these objectives, Scortex has implemented its AI-powered automated quality inspection solution, Spark Multi View, equipped with 2 cameras, and has enabled:
Finer detection of solder ball defects, wetting angle, hole filling, pin protrusion, and more
The creation of control applications adapted to each reference
Compliance with demanding quality specifications for electrical safety systems
Real-time access to quality data via the Web Quality Center portal
Deployment support by a dedicated Customer Success team
The Results
The reduction of personnel costs by 50%: through the transition from an operator and a quality controller per team to a single driver
Better detection performance of critical defects and maintenance of the overall reject rate at usual levels.
Spark Multi View inspection system easily adaptable to changes in references to be inspected.
"The ease of creating control programs is really impressive"
Bruno, Automation Technician
Frequent questions
What are the main advantages of our AI-powered automated inspection technology compared to traditional inspection methods in the electronics industry?
How does our solution integrate with the existing electronic card manufacturing processes of companies?
What are the criteria to consider to determine if your company could benefit from the implementation of our automated AI inspection technology?
What is the technical operation of our automated inspection system and how does it ensure the precise detection of anomalies in electronic components?
What support and maintenance services are available for customers using our automated inspection technology in their electronic manufacturing process?
